Compressed Air Piping System Loop Design

Most compressed air piping systems are radial feeds with one way piping branches feeding out from the compressor room in all directions.
Compressed air piping system loop design. Keep these five factors in mind when designing your compressed air piping system to help minimize risk of dirty or poorly pressurized air. Use a loop design system if possible both around the plant and within each production zone. Along the way there is a risk of contamination and pressure drops. Because the fluid flows with little resistance it can increase the technical rating of a.
However just like a heart can fail because of clogged arteries a compressor can fail because of improper piping. One solution that is recommended is using a looped system for your compressed air piping layout. The most efficient piping system involves a closed loop ring line around an area in which air consumption will take place. Typically you can multiply the capacity of straight line piping by 1 5 for loop type compressed air distribution systems.
Most customers focus on the compressor and consider the piping as a secondary concern. This provides uniform compressed air supply despite heavy intermittent usage as the air is led to the actual point of consumption from two directions. Loop type distribution system in most cases a loop type distribution system is beneficial. Piping is a vital component in a compressed air system.
The question of galvanized piping comes up often in compressed air system piping instead of schedule 40 black iron for the nominal 100 psig air systems. If a 2 pipe is rated for 500 cfm. Occasionally a large pressure drop in the piping system is compensated by adjusting or increasing the working pressure of the compressor from for example 7 bar to 8 bar. A loop layout for compressed air systems.
Unlike a design with sharp corners the looped structure allows gas to flow to all parts of the system unobstructed. Owners of compressed air piping systems tend to focus on the compressor and think of the piping as less of a concern. Loop type compressed air systems allow the air to flow in any direction to get to the demand in the path of least resistance. You ll get the expertise and guidance you need at every step you can build your perfect compressed air piping system quickly and effortlessly.
Once air is compressed dried and filtered it is sent to an end use. Branch pipes are then run from the loop to the various consumption points. Guide to compressed air piping systems last updated on. Bring your vision to life with the rapidair system designer.
You have many different options on the type of piping and how you pipe your compressed air system. The compressed air pipe routing design and dimensions are important factors for the efficiency reliability and cost of compressed air production. However just as hearts can fail due to clogged arteries compressors can fail due to poor piping. May 15th 2020 at.